Jera Line is a leading manufacturer of insulation piercing connectors (IPCs), and the ZOP-57 model is one of our flagship products. Designed specifically for low voltage overhead power distribution systems, the ZOP-57 IPC offers efficient and reliable connections, especially for aerial bundled conductors.
This guide outlines the installation process for the ZOP-57 IPC, ensuring a secure and long-lasting electrical connection with minimal installation time.
Benefits of Using Jera Line's ZOP-57 IPC:
● Quick and Easy Installation: Requires only a torque wrench to tighten the shear head nut, minimizing installation time and labor costs.
● No Cable Stripping Required: This feature reduces the risk of damaging the cable during installation.
● Reliable Connections: Designed to provide secure, long-lasting electrical connections.
● Weather Resistance: The ZOP-57 is built to withstand harsh environmental conditions, ensuring reliability even in challenging climates.
● Safety and Compliance: Meets international safety standards like NFC-33020 and EN-50483.
● Durable Materials: Constructed with stainless steel bolts, washers, and UV-resistant polymer, ensuring longevity and strength.
● Universal Compatibility: Suitable for both AL (aluminum) and CU (copper) cables.
Installation Steps for the ZOP-57 IPC
1. Safety First:
● Before beginning installation, de-energize the line and ensure the system is not under electrical load.
● Wear appropriate Personal Protective Equipment (PPE), including gloves and safety glasses.
2. Prepare the Cable:
● Clean the cable at the connection point to remove dirt, grease, or any debris that may hinder the connection.
● Inspect the cable to ensure it is in good condition and free of any defects.
3. Use IPC Holding Tool JTN-7 to fix ZOP-57
● To make installation smoother, use the JTN-7 IPC holding tool. This tool is designed to hold the ZOP-57 IPC in place during the installation, ensuring it stays securely positioned and making the process easier.
4. Insert the Cable into the Connector:
● Insert the prepared cable into the ZOP-57 connector body.
● Ensure the cable is properly positioned within the connector, with a solid and secure fit.
5. Tighten the Nut Using a Torque Wrench:
● Use a torque wrench(JTN-11-13) to tighten the nut of the ZOP-57 connector to the specified torque value.
● Important: Make sure to refer to the product’s technical specifications for the correct torque value. Over-tightening or under-tightening the nut can result in unreliable connections.
6. Inspect the Connection:
● After tightening, visually inspect the connection to ensure the connector is properly secured and there are no loose components.
● Ensure that the shear head nut has broken off, which confirms that the correct torque has been applied.
Why Choose Jera Line's ZOP-57 IPC?
● Innovation: Jera Line is a leader in developing innovative and reliable electrical connection solutions.
● Quality Assurance: Manufactured with high-quality materials and undergo rigorous quality control processes.
● Direct Factory: Jera Line operates a state-of-the-art manufacturing facility, ensuring cost-effectiveness and efficient delivery.
● Expert Support: Our team of experts provides technical assistance and support throughout the entire project lifecycle.
● Customization service: We provide OEM services to customize your products and carton box labels, to meet your specific needs.
Conclusion
The ZOP-57 IPC is the perfect solution for efficient and reliable low-voltage overhead connections. With its easy installation, robust construction, and compliance with safety standards, it is the ideal choice for a wide range of applications in the power distribution industry.
Contact Jera Line today to learn more about the ZOP-57 IPC and how it can enhance the safety, reliability, and efficiency of your electrical infrastructure.
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