Insulation Piercing Connectors (IPCs) provide a quick, efficient, and reliable solution in low and medium-voltage power distribution systems. The ZOP-395, developed by Jera Line, is designed specifically for larger cable sizes, such as 300 sqm double jacket cables, which are commonly used in high-demand installations. This blog will guide you through the installation process, ensuring optimal performance and safety.
The ZOP-395 is a robust insulation piercing connector designed to handle larger cable sizes from 95-300mm2. The primary benefits of this connector include:
● Cable Size Compatibility: Accommodates large cable sizes, including 300 sqm double jacket cables.
● Material: Made from durable, UV-resistant polymers and high-conductivity metal contacts to ensure long-term performance.
● Insulation Piercing Technology: Uses sharp and bigger piercing teeth to penetrate the double insulation and make contact with the conductor, eliminating the need for stripping.
● Bemital usage: Suitable for both AL (aluminum) and CU (copper) cables.
● Robust Design: Designed to withstand harsh environmental conditions, ensuring reliable performance in both urban and rural applications.
● Standard: Comply to industry international standard EN-50483 and NFC-33020
Step 1: Preparation
● Safety First: Ensure the line is de-energized before beginning installation. Wear appropriate PPE, including gloves and safety glasses, to protect yourself from potential electrical hazards.
● Clean the Cable: Clean the cable at the point of connection, removing any dirt, grease, or debris that may impede a secure connection.
Step 2: Selecting the Right Tools
● Required Tools: To install the ZOP-395 IPC, you’ll need a torque wrench and holding tools such as the JTN-7 IPC Holding Tool. These tools will help you properly install and torque the connector to ensure a reliable and safe connection.
Step 3: Insert the Cable into the Connector
● Cable Insertion: Insert the prepared 300 sqm cable into the ZOP-395 connector. Ensure the cable is aligned properly within the connector body.
Double-check that the outer jacket is not in contact with the piercing teeth, as it could interfere with the piercing process.
Step 4: Secure the Connection
● Piercing the Insulation: The ZOP-395 uses sharp, and big tin covered aluminum teeth that penetrate the cable’s insulation and make direct contact with the conductor inside.
Ensure the connector is aligned properly to avoid any damage to the conductor.
● Tighten the Nut: Using a torque wrench, tighten the nut to the recommended torque value.
Important: Follow the manufacturer’s instructions for the correct torque specification. Over-tightening or under-tightening can lead to unreliable connections or even damage to the connector.
Step 5: Final Inspection
● Check for Secure Fit: After tightening, visually inspect the connection to ensure that the connector is securely attached and that no parts are loose.
● Shear Head Confirmation: For connectors like the ZOP-395, the shear head of the nut will break off when the proper torque is applied. This confirms that the connector is tightened correctly and ensures a secure electrical connection.
● Inspect the Cable Jacket: Ensure the outer jacket is not damaged during the piercing process, and verify that the insulation around the cable is intact.
Step 6: Testing the Connection
● Conduct Electrical Tests: Once the installation is complete, you should perform a series of electrical tests to verify the integrity of the connection. This will ensure that the connector is functioning properly and safely.
Jera Line is a trusted name in the power distribution industry, providing high-quality products like the ZOP-395 IPC that meet or exceed international safety and performance standards. Here’s why you should consider Jera Line for your next project:
● Innovative Design: The ZOP-395 is engineered for ease of use and long-term reliability, reducing installation time and labor costs.
● High-Quality Materials: Manufactured with durable materials to withstand harsh environmental conditions.
● Direct Factory: Jera Line operates a state-of-the-art manufacturing facility, ensuring cost-effectiveness and efficient delivery.
● Comprehensive Support: Jera Line offers expert technical support, helping customers with installation, troubleshooting, and product selection.
● Customization service: We provide OEM services to customize your products and carton box labels, to meet your specific needs.
The ZOP-395 IPC by Jera Line is the ideal solution for securely connecting 300 sqm double jacket cables in low and medium-voltage power distribution systems. By following the proper installation steps, you can ensure a reliable, long-lasting connection that meets the highest industry standards.
If you have any questions about the installation process or need assistance with a specific project, Jera Line’s team of experts is ready to provide the support you need. Contact us today to learn more about our products and how they can help streamline your electrical installations.
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