Low Voltage Insulation piercing connector ZOP-45P
The Low Voltage Insulation Piercing Connector ZOP-45P is a versatile and efficient tool designed for electrical distribution systems. It is widely used in applications such as overhead power lines, street lighting installations, and solar plant strings.
Key Features of ZOP-45P Piercing Connector:
● Insulation Piercing: The connector establishes electrical contact by piercing through the cable's insulation, eliminating the need to strip or cut the cable.
● Fast and Efficient Installation: Installation is significantly faster compared to traditional splicing methods, minimizing downtime.
● Re liable Connections: Provides secure and reliable connections with minimal risk of disconnection.
● Suitable for Various Applications: Ideal for connecting EV chargers, outdoor street lights, and other electrical systems.
● Improved Safety: Eliminates the need for hot work, reducing the risk of electrical hazards.
● Weatherproof Design: The connector is designed to withstand harsh weather conditions, ensuring long-lasting performance.
● Wide Range of Cable Compatibility: Compatible with various cable sizes and insulation thicknesses.
Benefits of Using Piercing Connectors:
● Speed and Efficiency: Installation is significantly faster compared to traditional splicing.
● Reliable Connections: Provides secure and reliable connections with minimal risk of disconnection.
● Reduced Downtime: Minimizes service interruptions during installation.
● Improved Safety: Eliminates the need for hot work, reducing the risk of electrical hazards.
● Versatility: Suitable for both new installations and upgrades of existing electrical systems.
Technical Specifications:
- Cable Size Compatibility: 4-70 mm² and 1.5-16 mm².
- Torque:** 5 N*m.
- Materials: The body and seal are made from heat and UV-resistant composite polymer and elastomer. The contact plate is tin-coated copper, and the bolt is made of stainless steel.
- Dimensions: The connector is compact and designed for easy handling and installation.
Compliance and Testing:
- Standards:The ZOP-45P complies with international standards such as NFC 33-020 and EN 50483.
- Testing: It has undergone rigorous testing, including mechanical damage tests, corrosion aging tests, electrical aging tests, and low-temperature impact tests. These tests ensure the connector's reliability and performance under various conditions.
Applications:
- Overhead Power Lines: Used to connect insulated conductors in overhead power lines, ensuring a reliable and secure connection.
- Street Lighting Installations: Ideal for connecting power cables to street lighting fixtures, providing a quick and safe installation process.
- Solar Plant Strings: Suitable for connecting strings in solar plants, enhancing the efficiency and reliability of the electrical connections.
- EV Chargers in outdoor street lightning power cable.
The increasing popularity of electric vehicles (EVs) has spurred innovation in charging infrastructure. One promising development is the integration of EV charging stations into existing outdoor street lighting infrastructure.
Then there comes one question: How to connect the EV Charger, outdoor street lightning power cable?
One reliable tool is to use Piercing connectors. The piercing connector ZOP-45p manufactured by China Jera Line factory can be used to connect the EV Charger, outdoor street lightning power cable.
Installation Process, below example with Connecting EV Chargers:
1. Prepare the Cable: Route the EV charger cable to the desired location and ensure proper positioning.
2. Install the Connector:
- Select the appropriate piercing connector based on the cable size and insulation thickness.
- Insert the cable into the connector's jaws.
- Close the connector jaws using the provided tools. The piercing blades will penetrate the insulation and make contact with the conductor.
3. Secure the Connection:
- Securely fasten the connector to prevent movement or disconnection.
- Consider using weatherproofing materials to protect the connection from the elements.
Connecting Outdoor Street Lights:
1. Prepare the Cable: Route the street light cable to the desired location.
2. Install the Connector:
- Select the appropriate piercing connector for the street light cable.
- Insert the cable into the connector jaws.
- Close the connector jaws to establish the electrical connection.
3. Secure the Connection:
- Securely mount the connector, for example the ZOP-45P made by Jera Line to the street light pole or other suitable support structure.
- Apply weatherproofing measures to protect the connection from moisture and corrosion.
Safety Considerations:
● Always follow local electrical codes and safety regulations.
● De-energize the power supply before working on any electrical connections.
● Use appropriate personal protective equipment (PPE), such as insulated gloves and safety glasses.
● If you are not experienced in electrical work, consult with a qualified electrician.
Jera Line produce different type of piercing connectors which are comply to NFC 33020 and EN 50483:4 type standrads:
* nsulation Piercing connectors for one Core LV ABC
* Insulation Piercing connectors for one bare insulated cable
* Insulation Piercing Multi Tap Connectors for LV ABC
* Insulation Piercing Multi Tap Connectors for MV ABC
* Insulation Piercing Multi Tap Connectors for Surge Arresters
Conclusion:
The Low Voltage Insulation Piercing Connector ZOP-45P is a reliable and efficient solution for various electrical distribution applications. Its ease of use, safety features, and compliance with international standards make it a valuable tool for electricians and installers.
Piercing connectors offer a valuable solution for connecting EV chargers and outdoor street lighting power cables. By following the steps outlined in this guide and adhering to safety precautions, you can achieve fast, reliable, and safe electrical connections.
Note: The specific procedures and connector models may vary. Always refer to the manufacturer's instructions for detailed guidance.