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Semi-finished inner quality control refers to the operational techniques and analysis, diagnosis, and monitoring of the production, installation, and service processes that directly or indirectly affect product quality during the production process. This includes control and maintenance of equipment, material control, document validity, formulation of semi-finished product inspection standards, in-process production, self-inspection, spot-checking, and post-event summary.
1. Set control points in situations where there have been bad records of semi-finished products, where semi-finished products have been scrapped, where unstable production equipment is used, where new employees operate, and where new machines, materials, and products join the production.
2. When inspecting the control points, first check whether there are any abnormalities in the first product produced, then inspect and record the production data and production staff, and the quality inspection personnel inspect and record for archiving.
3. Review the inspection records of the control points, summarize the points that need extra attention next, and repeat the above actions.
JERA always pays attention to our semi-finished product production, trains employees, and formulates relevant regulations to increase employees’ attention to product quality, thereby reducing the frequency of semi-finished product problems during the production process and reducing the response time after discovering semi-finished product quality problems. For semi-finished products with problems, we hold meetings to discuss how to reduce the occurrence of such problems. Accurately achieved the steps in the above “How to carry out quality control of Semi-finished inner quality control” question.
The benefits of JERA LINE doing a good job in semi-finished product quality control are:
1. Improve production efficiency: Through the quality control of semi-finished products, problems in the production process can be discovered and solved in time, reducing rework and waste products, thereby improving production efficiency.
2. Reduce production costs: Reducing the production of unqualified semi-finished products can reduce the additional costs brought about by rework and waste product handling.
3. Ensure production quality: The quality of semi-finished products directly affects the quality of the final product. Through the quality control of semi-finished products, the quality of the final product can be ensured to meet customer needs.
4. Maintain corporate brand image: By ensuring product quality, the corporate brand image can be enhanced and corporate competitiveness can be strengthened.
5. Optimize resource utilization: Through effective quality control, resources can be better utilized to avoid resource waste caused by quality problems.
6. Enhance product competitiveness: High-quality products can enhance the market competitiveness of enterprises and win more customers.
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