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Understanding Insulating Tools to IEC EN 60900 Standard: Ensuring Safety with Jera Line IPCs

Understanding Insulating Tools to IEC EN 60900 Standard: Ensuring Safety with Jera Line IPCs
2025-01-18
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Understanding Insulating Tools to IEC EN 60900 Standard: Ensuring Safety with Jera Line IPCs

In the world of electrical installations, safety is the highest priority. During working with electrical system, the risks of electrical shock are ever-present. To mitigate these risks, electricians must use tools that provide effective insulation and meet stringent safety standards. One of the standard is the IEC EN 60900, which specifies the requirements for insulating tools used in live-line working.

What Is IEC EN 60900?

IEC EN 60900 is an international standard developed by the International Electrotechnical Commission (IEC) that outlines the requirements for insulated and insulating hand tools used for working on or near live parts at nominal voltages up to 1000V AC. These tools are designed to protect workers from electric shock while they perform tasks on live electrical systems.

Importance of IEC EN 60900:

  • Ensures Worker Safety: By adhering to IEC EN 60900, manufacturers ensure that their insulated tools provide adequate protection for workers from electrical hazards.
  • Improves Product Quality: The standard promotes the manufacture of high-quality tools that meet stringent safety and performance requirements.
  • Facilitates International Trade: The use of a common international standard facilitates the trade of insulated tools across borders.

JTN-7 and JTN-11-13: Insulating Tools Designed to IEC EN 60900

At Jera Line, we understand the importance of safety when working with electrical systems. That’s why we offer insulating tools like the IPC holding tool JTN-7 and Insulated Ratcheting Torque Wrench JTN-11-13, which are specifically designed to meet the IEC EN 60900 standard. These tools are integral to ensuring safe installation and maintenance of our Insulation Piercing Connectors (IPCs), which are widely used in overhead power distribution and cable jointing applications.

1. JTN-7: IPC Holding Tool

The JTN-7 is a specialized insulating tool designed to securely hold Jera Line IPCs during installation. This tool is made from high-quality, insulating materials that ensure safety while working on live electrical systems. By holding the IPC in place, the JTN-7 minimizes the risk of accidental contact with live parts during installation.

Key Features of the JTN-7:

  • Compliant with IEC EN 60900: The tool meets stringent requirements for dielectric strength and insulation, ensuring safe handling of live equipment.
  • Dielectric Voltage up to 1000AC.
  • Compliant with Jera Line Low Voltage IPC.
  • High-Quality Materials: Suitable for applications in low temperatures down to -40°C and high temperatures up to 50°C.
  • Field Convenient Application: IPC is well-secured inside.

2. JTN-11-13: Torque Wrench for IPC Installation

The JTN-11-13 is a torque wrench designed for installing Jera Line IPCs. This tool ensures that the bolts on IPC connectors are tightened to the correct torque, which is critical for creating a reliable and safe electrical connection. Using the JTN-11-13 reduces the risk of over-tightening or under-tightening, both of which can lead to connection failures or damage to the cables.

Key Features of the JTN-11-13:

  • IEC EN 60900 Compliance: The wrench is made from insulating materials that conform to the IEC EN 60900 standard, ensuring that workers are protected from electrical hazards during use.
  • Live Line Installation up to 1000 V.
  • Precise Torque Application: Allows technicians to apply the precise torque required to secure IPC connectors, ensuring reliable electrical connections that are resistant to loosening or corrosion.
  • Durability and Longevity: Constructed with high-quality materials, the JTN-11-13 is built for long-term use.

How Jera Line IPCs Benefit from Insulating Tools

Jera Line’s Insulation Piercing Connectors (IPCs) for one core LV ABC are designed to provide a fast, reliable, and safe method for joining electrical cables, particularly in overhead distribution systems. These connectors eliminate the need for stripping insulation from cables, significantly reducing the risk of electrical exposure during installation.

  • Safety During Installation: Using the JTN-7 to hold the IPC and the JTN-11-13 to apply the correct torque ensures that the connectors are securely installed without exposing the technician to electrical hazards.
  • Prevention of Installation Errors: Both tools help prevent installation mistakes, such as incorrect tightening or improper positioning of the connector, which can lead to unsafe conditions.
  • Enhanced Efficiency: By using these tools, the installation process becomes quicker and more efficient, allowing technicians to focus on completing the job safely without compromising on quality.

How to install Jera Line ZOP-57 with insulating tools?

1. Safety First:

Before beginning installation, turn off electricity; Wear Personal Protective Equipment (PPE), including gloves and safety glasses.

2. Prepare the Cable:

Clean the cable, Inspect the cable to ensure it is in good condition.

3. Use IPC Holding Tool JTN-7 to fix ZOP-57

Use IPC holding tool to fix ZOP-57 IPC, ensuring it stays securely positioned and making the process easier.

4. Insert the Cable into the Connector:

Insert the prepared cable into the ZOP-57 connector body.

5. Tighten the Nut Using a Torque Wrench JTN-11-13:

Use Jera Line wrench JTN-11-13 to tighten the nut of the ZOP-57 connector to the specified torque value.

6. Inspect the Connection:

After tightening, visually inspect the connection to ensure the connector is properly.

Conclusion

Using insulating tools that comply with the IEC EN 60900 standard is crucial for ensuring the safety and reliability of electrical installations. Jera Line’s JTN-7 and JTN-11-13 tools are specifically designed to meet these standards, providing technicians with the confidence that they are protected from electrical hazards while installing Insulation Piercing Connectors (IPCs).

For more information on our insulating tools and IPC solutions, please don’t hesitate to contact us. 

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